巴西专利BR112014023276B1 MOBILE LIFT AND LIFT CABLE

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专利摘要:
moving cable of an elevator and an elevator. it is a mobile cable (t) of an elevator, more particularly a passenger transport elevator and/or freight transport elevator, whose mobile cable (t) comprises a protective envelope (9), conductors (7, 8) to transmit electrical energy and data between the elevator car and the elevator shaft, and one or more parts of the load-bearing carrier (10) essentially the length of the moving cable to secure the moving cable (t) to its first end to the elevator car and at its second end to the elevator shaft, and which carrier part (10) comprises the fiberglass reinforcements and/or aramid fiber reinforcements and/or carbon fiber reinforcements and/or reinforcements of polybenzoxazole fiber and/or polyethylene fiber reinforcements and/or nylon fiber reinforcements in a polymer matrix material, and also an elevator.
公开号:BR112014023276B1
申请号:R112014023276-8
申请日:2013-03-19
公开日:2021-07-20
发明作者:Pentti Alasentie；Petri KERE；Mikko Puranen
申请人:Kone Corporation；
IPC主号:

专利说明:

Field of Invention
[0001] The object of the invention is a movable cable of an elevator and an elevator. Fundamentals of the Invention
[0002] It is advantageous to manufacture ropes of lifting devices, more particularly the lifting ropes and suspension ropes of passenger transport and cargo transport elevators, which are of a composite structure. When basing the longitudinal load-bearing capacity of the ropes on the non-metallic material, more particularly on the non-metallic reinforcing fibres, the ropes can be lightened and as a result of the rope being light, the energy efficiency of the elevator can be improved . By forming the rope to be structured in a composite and belt-like fashion, considerable savings can be achieved even if the inexpensive metallic material conventionally used in elevator ropes is replaced by more expensive material.
[0003] A moving cable is attached to the car of a passenger transport elevator and/or a freight elevator, by means of which moving cable the elevator car is in connection with the elevator control center. The moving cable is usually round in shape or is a flat cable and comprises electrical conductors and a charger carrier surrounded by a protective envelope. The mobile cable is used for power transmission and with it the necessary electrical energy is supplied to the elevator car and with it data is transmitted between the elevator car signaling devices, such as push buttons for car call , communication devices and displays, as well as the elevator control system. The load-bearing part of the mobile rope is, according to the prior art, a steel rope carrier, typically a 6-filament or 8-filament steel rope, comprising a steel core and filaments that pass around it. his. The movable cable is typically attached at the first end of the rope carrier to the elevator car and at the second end to the elevator shaft.
[0004] The moving cable can also be used completely or partially as a compensation to compensate for the unbalanced moment caused by the lifting ropes, whose unbalanced moment is created when the carriage moves. When using the lightweight, composite-structured hoist ropes and suspension ropes, the mass per meter of the moving ropes implemented with the steel rope carriers is too large to implement the optimal compensation. The moving ropes comprising steel rope carriers are too heavy for use with lightweight composite ropes, in which case overcompensation of the ropes becomes an issue.
[0005] Additionally, a problem particularly in high-rise buildings and the high-speed elevators used in them is that at high speeds the vertices in the elevator shaft occur due to the air resistance of the elevator car, whose vertices produce lateral movement in the elevator. mobile cable of the elevator and more particularly in the bottom loop of said cable. The sideways movement in the lateral direction of the moving cable in high-rise buildings is also caused by the movements of the elevator car itself and the sway of the building mainly caused by the wind. This type of side swing is undesirable because it increases the tension of the moving cable and produces noise and vibration or other discomfort to elevator car passengers. In addition, the large lateral movement can cause the moving cable to hit the elevator shaft structures, damaging the shaft devices or being trapped in them. In this case, a consequence could even be an emergency stop of the elevator. Rocking damping solutions are known in the art where the mobile rope of the elevator is guided with a number of guides to travel along a certain path or a separate damping means is used in the bottom loop of the mobile rope. General Description of the Invention
[0006] The aim of the invention is to eliminate the aforementioned obstacles of prior art solutions. The object of the invention is to improve the mobile cable structure of a hoisting device, more particularly of a passenger transport elevator and/or freight transport elevator, and to enable the optimal compensation of the lifting ropes and composite structured suspension ropes of the elevator with the help of the mobile cable.
[0007] The purpose of the invention is to achieve one or more of the following advantages, among others: - a moving cable and an elevator are achieved, the mass per meter of which moving cable is smaller than before. - a moving cable and an elevator are achieved, the hardness properties and the strength properties of the carrier parts of the moving cable of which are optimal with respect to the location of the application. - an elevator is reached, the mass of the parts of which it moves together with the car is less than before. - an elevator is achieved, the lifting ropes and composite structured suspension ropes of which have optimal compensation. - a moving cable and an elevator are achieved, the size of the bottom loop of the moving cable which is optimal and the damping properties of swing which are better. - a mobile cable and an elevator are achieved, the condition of the mobile cable carriers of which can be monitored with the same condition monitoring method as the lifting ropes and suspension ropes. - a moving cable and an elevator are achieved, in connection with the manufacture of the moving cable carriers of which sensors for monitoring the condition can be integrated into the carriers.
[0008] The invention is based on the concept that a movable cable of a lifting device, more particularly of a passenger transport elevator and/or freight transport elevator, comprises one or more parts of the load-bearing carrier, the cross section of which is essentially round or rectangular in shape and whose part of the carrier comprises fiberglass reinforcements and/or aramid fiber reinforcements and/or carbon fiber reinforcements and/or polybenzoxazole fiber reinforcements and/or or polyethylene fiber reinforcements and/or nylon fiber reinforcements in a polymer matrix material.
[0009] In this way, the mechanical properties of the carrier part and the moving cable can be optimized according to the application location and the structure becomes strong in the longitudinal direction of the moving cable.
[0010] Preferably, the size of the bottom loop of the mobile cable can be reduced, the advantage of which is even easier layout design. Another advantage is the better comfort and safety to travel, as a stable moving cable does not attach to the shaft structures in the elevator shaft and therefore does not cause danger or damage. An additional advantage is the adjustability of the damping of the moving cable when adjusting the hardness properties of the carrier part. For example, the cross-sectional width of the carrier part of the moving cable may be greater than the thickness. Thus, the transverse hardness of the carrier part can be adjusted, in which case optimal damping of lateral overhangs in structural solutions is possible.
[0011] Preferably, the maximum cross-sectional diameter of the carrier part of the mobile cable is at least 5 mm or more, preferably at least 10 mm, or even 15 mm or more, or even 20 mm or more, or even 25mm or more or even 30mm or more. In this way, good load-bearing capacity is achieved with a small bending radius. This can preferably be implemented with the fiber reinforced composite material presented in this patent application.
[0012] Preferably, the carrier part of the movable cable comprises fiberglass reinforcements, more preferably aramid fiber reinforcements or carbon fiber reinforcements. Thus, the specific hardness and specific strength of reinforcements are better than metallic fibers.
[0013] Preferably, the carrier part of the moving cable comprises polymer fiber reinforcements, for example polybenzoxazole fiber reinforcements or polyethylene fiber reinforcements, such as UHMWPE fiber reinforcements or nylon fiber reinforcements. Thus, all reinforcements are lighter than metallic fibers.
[0014] In one embodiment, the carrier part of the movable cable comprises different reinforcements, preferably, for example, carbon fiber reinforcements and polybenzoxazole fiber reinforcements in the same structure as the load-bearing part. Thus, the load-bearing part of the rope can be optimized to be the one desired in terms of its mechanical properties and cost.
[0015] Preferably, one or more optical fibers and/or fiber bundles are arranged in connection with the fabrication within and/or on the surface of the carrier part of the mobile cable to arrange for string condition monitoring or for data transfer .
[0016] Preferably, the proportion by volume of the reinforcements of the carrier part of the moving cable is at least 50 percent by volume of reinforcement fibers in the load-bearing part. Thus, the longitudinal mechanical properties of the aforementioned carrier part are suitable.
[0017] Preferably, the proportion of the reinforcements of the carrier part of the mobile cable is at least 50 percent by weight of reinforcement fibers in the load-bearing part. Thus, the longitudinal mechanical properties of the aforementioned carrier part are suitable.
[0018] Preferably, at least 65 percent of the cross-sectional surface area of the carrier portion of the mobile cable is reinforcing fibres. Thus, the longitudinal mechanical properties of the aforementioned carrier part are suitable.
[0019] In one embodiment, the carrier part of the mobile cable comprises within it and/or on its surface one or more optical fibers, most preferably of all a fiber bundle or fiber coil, which is disposed essentially within and /or in proximity to the surface of the aforementioned carrier part as seen in the thickness direction of the carrier part.
[0020] Preferably, the optical fibers to be used for monitoring the condition of the carrier part of the mobile cable and for measurement purposes comprise numerous optical fibers necessary for the measurements and also, in addition to them, the fibers to be used for the transfer of data.
[0021] Preferably, more than 60 percent of the cross-sectional surface area of the carrier portion of the mobile cable is from the aforementioned reinforcement fiber and optical fiber, preferably such that 45 percent to 85 percent is from the fiber of the aforementioned reinforcement fiber and optical fiber, most preferably such that 60 percent to 75 percent is of the aforementioned reinforcement fiber and optical fiber, most preferably such that about 59 percent of the surface area is of the reinforcing fiber and at most approximately 1 percent is optical fiber and approximately 40 percent is matrix material.
[0022] In one embodiment, an optical fiber, which functions as an optical Fabry-Pérot sensor, is integrated into the carrier part of the mobile cable.
[0023] In one embodiment, a single-piece optical fiber comprising the Bragg grids is integrated into the carrier part of the mobile cable, i.e., the so-called FBG Fiber Bragg Grid method is applied in the condition monitoring of the rope.
[0024] In one embodiment, an optical fiber, which is used as a sensor that works on the Time of Flight principle, is integrated into the carrier part of the mobile cable.
[0025] In one embodiment, an optical fiber, which is used as a sensor based on Brillouin spectrum measurement, is integrated into the carrier part of the mobile cable.
[0026] Preferably, the optical fibers and/or fiber bundles comprised in the carrier part of the mobile cable are essentially translucent to LED light or laser light. Thus, the condition of the carrier part mentioned above can be monitored by monitoring changes in one of its optical properties.
[0027] In one embodiment, the condition of the carrier part of the moving cable is monitored by measuring changes in an electrical property of the carrier part mentioned above. The electrical resistance or capacitance of a portion of the carrier comprising the reinforcing fibers, more particularly carbon fiber reinforcements, changes when the condition of the composite structure of the carrier portion worsens, for example, when the reinforcing fibers break and when the effort increases.
[0028] Preferably, the density of the reinforcing fibers of the carrier part of the moving cable is less than 4000 kg/m3 and/or the tensile strength of the aforementioned reinforcing fibers is above 1500 N/mm2. Preferably, the specific strength of the reinforcing fibers of the carrier part of the moving cable in tension is above 500 (MPa/g/cm3). One advantage is that the fibers are lightweight, not many of them are needed because they are strong.
[0029] Preferably, the carrier part of the movable cable is an unbroken elongated rod-like piece.
[0030] Preferably, the carrier part of the moving cable is essentially unidirectional with the longitudinal direction of the moving cable.
[0031] Preferably, the structure of the carrier part of the moving cable remains essentially the same for the entire length of the moving cable.
[0032] Preferably, the individual reinforcing fibers of the carrier part of the movable cable are homogeneously distributed in the matrix material mentioned above.
[0033] Preferably, the reinforcing fibers of the carrier part of the movable cable are bonded in an unbroken load-bearing part with the aforementioned polymer matrix material at the manufacturing stage by arranging the reinforcing fibers in the matrix material of polymer.
[0034] Preferably, the reinforcing fibers of the carrier part of the movable cable are bonded in an unbroken load-bearing part with the polymer matrix material mentioned above in the manufacturing stage by arranging the reinforcing fibers in the matrix material of polymer.
[0035] Preferably, the carrier part of the mobile cable is composed of essentially unidirectional straight reinforcement fibers with the longitudinal direction of the mobile cable and one or more optical fibers and/or fiber bundles, which are connected in an unbroken portion with the polymer matrix material.
[0036] Preferably, one or more optical fibers and/or fiber bundles is glued or laminated to the surface, or in proximity to the surface of the carrier part of the mobile cable, in the longitudinal direction of the mobile cable.
[0037] Preferably and essentially all the reinforcing fibers of the aforementioned load-bearing part of the carrier part of the mobile cable and the one or more optical fibers and/or fiber bundles are in the longitudinal direction of the mobile cable.
[0038] Preferably, the matrix material of the carrier part of the moving cable is non-elastomer. More preferably, the matrix material of the carrier part of the moving cable comprises epoxy resin, polyester resin, phenolic resin or vinyl ester.
[0039] Preferably, the modulus of elasticity E of the matrix material of the carrier part of the moving cable is above 1.5 GPa, most preferably above 2 GPa, even more preferably in the range of 2 to 10 GPa, most preferably all in the range of 2.5 to 4 GPa.
[0040] Preferably, the carrier part of the moving cable is composed of the aforementioned polymer matrix, reinforcement fibers bonded together by the polymer matrix and one or more optical fibers and/or fiber clusters, and also possibly of a sizing around the fibers and also possibly additives mixed in the polymer matrix.
[0041] In one embodiment, an optical fiber on the carrier part of the mobile cable also functions as a long vibration sensor. In vibration measuring apparatus, single-mode fiber or multi-mode fiber is used as a sensor and a semiconductor laser as a light source. Vibration detection is based on measuring changes in a speckle (splash) diagram formed from light and dark dots that occur at the second end (in the far field) of an optical fiber.
[0042] According to the invention, the elevator comprises means to monitor the condition of the optical fibers and/or fiber bundles of the carrier part of the mobile cable, which means monitor from the carrier part of the mobile cable preferably, the condition one or more of the aforementioned optical fibers and/or fiber bundles.
[0043] Preferably, with the aforementioned condition monitoring means the condition of the carrier part or carrier parts of the mobile cable is monitored by monitoring the condition of the parts comprising one or more optical fibers and/or fiber bundles in one of the following modes:
[0044] - when measuring the changes that have occurred in the time of flight of a light pulse in an optical fiber,
[0045] - when detecting changes in the spectrum and/or phase and/or wavelength of reflected, deflected or scattered light,
[0046] - by visually detecting or using a photodiode the amount of light that travels through a fiber,
[0047] - when comparing the measured values of different fibers and/or fiber groupings with each other and
[0048] - when observing the deviations between the measured values instead of the absolute values.
[0049] In this way, changes in the filament of one or more carrier parts of the mobile cable, and thus also the condition of the aforementioned carrier part, can be evaluated.
[0050] The elevator, according to the invention, comprises an elevator car, a counterweight, suspension rope release, which connects the elevator car and the counterweight mentioned above to each other, and whose suspension rope release comprises a or more ropes, comprising a composite load-bearing portion, comprising the reinforcing fibers in a polymer matrix. The elevator car and counterweight are arranged to move by exerting a vertical force on at least the elevator car or counterweight.
[0051] Preferably, the elevator comprises a rope pulley in proximity to the top end of the elevator car's movement path, while supported on which rope pulley the suspension rope launch rope/ropes support the elevator car and the counterweight preferably with a 1:1 suspension or alternatively with a 2:1 suspension. Preferably, the aforementioned rope pulley is an undriven rope pulley. In this way, the large deflection pulley space required by a hard composite rope is freed from the machine.
[0052] In one embodiment, the suspension rope launch is connected to the elevator car and counterweight with a suspension ratio of 1:1 and the hoisting rope launch is connected to the elevator car and counterweight with a ratio suspension of 2:1.
[0053] Preferably, the suspension rope launch is connected to the elevator car and the counterweight in such a way that when the elevator car moves up the counterweight moves down, and vice versa, and the rope launch of suspension travels by rope pulley which is supported in its position.
[0054] In one embodiment, the lifting machine is arranged in proximity to the top end of the elevator car's movement path, in which case the aforementioned rope pulley is a driven traction sheave. Thus, if necessary, the space required by the bottom of the elevator and the elevator shaft can be kept small.
[0055] In one embodiment, the lifting machine is arranged in proximity to the bottom end of the path of the elevator car's movement. In this way, the lifting machine is very accessible in connection with installation and maintenance. The lifting machine is quick to install and does not increase the frame size of the top parts of the elevator.
[0056] Preferably, the lifting machine is arranged in the elevator shaft in proximity to the bottom end of the path of movement of the elevator car. So a separate space is not needed for this. It can be supported at the bottom of the elevator shaft or between the elevator shaft wall and the path of the elevator car movement, for example, in the structures of the elevator shaft wall. Preferably, the hoisting machine is arranged to exert by means of the hoisting rope a drag force downwards on the elevator car or counterweight. Thus, by exerting with the lifting machine a drag force vertically downwards on the elevator car or the counterweight to act in the balance of force between them and thereby to adjust their movement, it can be arranged.
[0057] The elevator is most preferably an elevator applicable to the transport of people and/or cargo, which elevator is installed in a building, to travel in a vertical direction, or at least in an essentially vertical direction, preferably with based on arrivals and/or car calls. The elevator car preferably has an interior space, which is most preferably suitable for receiving one passenger or numerous passengers. The elevator preferably comprises at least two, preferably more, floor landings to be served.
[0058] Some embodiments of the invention are also presented in the descriptive report and drawings of this application. The content of the patent application may also be defined differently than in the attached claims.
[0059] The inventive content also consists of several separate inventions, especially if the invention is considered in light of expressions or implied subtasks or from the point of view of the advantages or categories of advantages achieved. In this case, some of the attributes contained in the appended claims may be superfluous from the point of view of the separate inventive concepts. The features of the various embodiments of the invention can be applied in the framework of the basic inventive concept together with the other embodiments. Brief Description of Figures
[0060] The invention will now be described in more detail in connection with its preferred embodiments, with reference to the attached drawings, in which:
[0061] Figure 1 shows an elevator according to a first embodiment of the invention.
[0062] Figure 2 shows an elevator according to a second embodiment of the invention.
[0063] Figure 3 shows a cross section of a mobile cable according to a first embodiment of the invention.
[0064] Figure 4 shows a cross section of a mobile cable according to a second embodiment of the invention. Detailed Description of the Invention
[0065] Figures 1 and 2 show an elevator according to the invention, comprising an elevator car 1, a counterweight 2 and suspension rope launch 3, the ropes connecting the aforementioned elevator car 1 and the counterweight 2 previously mentioned to each other. The elevator car 1 and the counterweight 2 are arranged to be moved by exerting a vertical force on at least the elevator car 1 or the counterweight 2 by the help of means M, 6, 3, 4. The suspension rope throw 3 comprises one or more ropes, comprising a composite load-bearing portion, comprising the reinforcing fibers in a polymer matrix. The elevator is preferably a passenger transport elevator and/or freight transport elevator, which is installed to move in an elevator shaft S in a building.
[0066] In the embodiment shown in Figure 1, the means to exert a force on at least the elevator car 1 or the counterweight 2 comprise the suspension rope release 3, which is connected to the elevator car and/or the counterweight, and a lifting machine M, comprising the means for moving the suspension rope throw 3, which means preferably comprises a rotating device, for example a motor, and a traction means 6, preferably a traction sheave, to be rotated. The lifting machine M is arranged in the vicinity of the top end of the movement path of the elevator car 1. Thus, the lifting machine M, by means of the suspension rope throw 3, is in power transmission connection with the elevator car 1 and with the counterweight 2, more particularly, the hoisting machine M is arranged to exert by means of the suspension rope 3 an upward dragging force on the elevator car 1 or on the counterweight 2. A rope of compensation C is fixed to the bottom of the elevator car 1 and counterweight 2 to compensate for the imbalance moment caused by the suspension ropes.
[0067] In the embodiments shown in Figure 2, the means to exert a force on at least the elevator car 1 or the counterweight 2 comprise the lifting launch 4, which is connected to the elevator car and/or counterweight, and a machine lifting device M, which comprises the means for moving the lifting launch 4, which means preferably comprises a rotating device, for example a motor, and a traction means 6, preferably a traction sheave, to be rotated. The lifting machine M is arranged in the proximity of the bottom end of the movement path of the elevator car 1. Thus, the lifting machine M, by means of the lifting rope release 4, is in power transmission connection with the car. of the elevator 1 and with the counterweight 2, more particularly, the hoisting machine M is arranged to exert by means of the suspension rope 6 a downward dragging force on the elevator car 1 or on the counterweight 2. Thus, the rope of suspension rope release 3 does not transmit in normal elevator operation the longitudinal forces of the rope through the outer surface of the rope, and shear forces in the direction of the surface are exerted on the composite supporting part or on a possibly connected casing to her.
[0068] The ropes of suspension rope release 3 can be suspended by bending around a rope pulley, which rope pulley need not be a driven rope pulley. As shown, the elevator comprises a rope pulley 5 or rope pulleys in the vicinity of the top end and/or the bottom end of the movement path of the elevator car 1. For example, although supported on the rope pulley 5a rope or ropes of the suspension rope throw 3 support the elevator car 1 and the counterweight 2. In the embodiments shown this is implemented with a 1:1 suspension, in which case the ropes of the suspension rope throw 3 are fixed at its first end to the elevator car 1 and at its second end to the counterweight 2. The suspension ratio can, however, be another one, for example 2:1, but a 1:1 ratio is advantageous because, when the string structure comprises a composite part in the specified manner, making a large amount of bends is not advantageous due to the space taken up by the bends. Preferably, the rope pulleys are non-driven rope pulleys, thus also the top parts of the elevator can be formed to be spacious. The rope pulleys are in the elevator shaft S, in which case a separate machine room is not needed.
[0069] The lifting rope release 4 may be different in its cross section and/or material from the suspension rope release 3. The rope structure of the lifting rope release 4 can be optimized, for example, from point of view of shear force in the direction of the rope and friction, while the rope structure of the suspension rope release 3 can be optimized from the point of view of tensile strength and the stiffness and lightness of the rope. The suspension rope launch 3 and the hoisting rope launch 4 may comprise one or more ropes, which comprise one or more force transmitting parts of the composite structure.
[0070] The mobile cable T, for example, the cable with a round cross-section shape or flat cable, intended for the electricity supply of the elevator car 1 and/or for data traffic, is fixed at its first end to the elevator car. elevator 1, for example, to the bottom of the elevator car 1, and at its second end to a connection point in the wall of the elevator shaft S, which connection point is typically at the midpoint point or above the midpoint point of the elevator shaft height direction. From the elevator car 1 the movable cable first comes out downwards and then turns upwards towards its second end attachment point forming a bottom loop on its bottom part, which bottom loop hangs freely on the elevator shaft and moves in elevator shaft S up or down along with the movement of elevator car 1.
[0071] Figures 3 and 4 show cross sections of preferred embodiments of the moving cable T of an elevator according to the invention. As stated earlier, the mobile cable T of the elevator comprises electrical conductors for the transmission of power and with the mobile cable the necessary electrical energy is supplied to the elevator car 1 and with this the data is transmitted between the car's signaling devices of the elevator 1, such as between the push buttons for car call, the communication devices and displays, and also the elevator control system. The embodiment of Figure 1 shows a moving cable with a flat cross-section of an elevator, which moving cable comprises composite structured carrier parts 10 according to the invention, as well as electrical conductors 7 and twisted pair cables 8 side by side between the parts of the carrier 10 preferably within a protective envelope 9 made of PVC plastic. The parts of the carrier 10 according to the invention, which comprise reinforcing fibers, preferably, fiberglass reinforcements, more preferably, aramid fiber reinforcements or carbon fiber reinforcements in a polymer matrix material, that is, preferably resin, for example epoxy resin, polyester resin, phenolic resin or vinyl ester. Preferably, the carrier part of the moving cable also comprises polymer fiber reinforcements, for example polybenzoxazole fiber reinforcements or polyethylene fiber reinforcements, such as UHMWPE fiber reinforcements or nylon fiber reinforcements in a matrix material of polymer. Thus, the specific hardness and specific strength of the fiber reinforced carrier part is better than a steel rope carrier. Furthermore, the hardness properties of the fiber reinforced carrier part and the bottom loop diameter of the moving cable can be tailored to that desired by changing the geometry and the diameter or cross-sectional thickness of the carrier part.
[0072] The width of the aforementioned carrier part 10 is preferably greater than the thickness, for example, the cross section of the carrier part 10 may be rectangular in shape, as shown in Figure 3, or round. In this way, the hardness of the carrier part in the transverse direction of the moving cable is greater to reduce side swings. The carrier part mentioned above may also be a strand of braided fiber of straight reinforcing fibers or bundles of reinforcing fibres. The carrier part may also comprise a core material, which is of a different material than the fiber reinforced surface material, or which is hollow in the center. In this way, a more flexible carrier part is obtained with a lower mass per meter without, however, losing the good strength properties of the carrier part in the longitudinal direction of the moving cable.
[0073] The aforementioned carrier part 10 can be manufactured, for example, in pultrusion by pulling the resin-moistened reinforcements or the pre-impregnated reinforcements a heated nozzle that acts as a mold, in which the carrier part 10 receives its shape and the resin hardens. In this way, good strength properties in the longitudinal direction of the movable cable are obtained for the carrier part 10. Reinforcements can also be partially or completely around a preform which functions as the core material. In this way the hardness properties of the carrier part 10 can be further adjusted by adjusting the winding angle of the gussets. The core material is preferably, for example, PVC foam or urethane foam. Pultrusion is a highly automated and continuous profile manufacturing method, which achieves a high production speed, preferably a production speed as high as 0.5 to 2 m/min., i.e. pultrusion is particularly suitable for large-scale manufacturing. Pultrusion products characteristically have a high reinforcement content and longitudinal reinforcement alignment. Because of this, the axial mechanical properties are also high. Reinforcements are typically receiver-type reinforcements.
[0074] The carrier part 10 of the movable cable T is a flexible member elongated in the longitudinal direction of the movable cable T to receive a load essentially in the longitudinal direction of the movable cable T. The aforementioned carrier part is able to support a significant part of the load exerted on the mobile cable in question, for example, the tensile stress in the longitudinal direction of the mobile cable caused by moving the elevator car 1 and the counterweight 2 according to the embodiment of Figure 1. The conductors 7 and the cables of twisted pairs 8 of the movable cable are connected at their first end to a connection point of the bottom part of the elevator car 1 such that the carrier parts 10 of the movable cable T are fixed to the fastening element in the bottom part of the elevator car 1, whose fastening element supports the loads exerted from the mobile cable T. The conductors 7 and the twisted pair cables 8 of the mobile cable are connected at their second end to a connection point 11 on the wall of the elevator shaft S and the moving cable is suspended at the connection point 11 supported by the load-bearing carrier terminal attached to the ends of the carrier parts 10.
[0075] According to the invention, the width of the aforementioned carrier part 10 is preferably greater than the thickness. The width to thickness ratio of the carrier part 10 is preferably at least 2 or more, more preferably at least 4, or even 5 or more, or even 6 or more, or even 7 or more or even 8 or more.
[0076] According to an embodiment of the invention, shown in Figure 3, the mobile cable T comprises two parts of the carrier 10, which are preferably made of plastic composite reinforced with fiberglass and/or reinforced with aramid fiber and/or carbon fiber reinforced and/or polybenzoxazole fiber reinforced and/or polyethylene fiber reinforced and/or nylon fiber reinforced, comprising glass reinforcing fibers and/or aramid reinforcing fibers and/or nylon fibers carbon reinforcement and/or polybenzoxazole reinforcement fibers and/or polyethylene reinforcement fibers and/or nylon reinforcement fibers, most preferably carbon fibers, and also one or more optical fibers, more preferably one or more fiber bundles, in a polymer matrix material, to monitor the condition of the rope. An optical fiber or fiber bundle may be a continuous fiber or bundle disposed within or near the surface of the composite structure such that the fiber goes into the structure of a second end of the mobile cable, loops around the first end. of the movable cable and exits the frame again from the second end of the movable cable. A fiber and/or fiber bundle may be wound, i.e. the fiber may have one or more loops within, or on the surface, the structure such that, however, only one fiber and/or fiber bundle is used for the measurement, and the aforementioned fiber and/or fiber bundle may enter or exit from the same or different ends of the moving cable. In this way, one or more optical fibers and/or fiber clusters are integrated into the structure as sensor fibers and/or as reference fibers, the condition of which sensor fibers are monitored, for example, when measuring the time of flight of a pulse of light in the sensor fiber. The optical fiber and/or fiber bundle preferably comprises at least one sensor fiber, preferably also a reference fiber. The reference fiber can also be installed within the envelope such that the stress caused by the structure to be measured is not exerted on it. In Figure 3, optical fiber O is drawn on only one of the two carriers 10 of the mobile cable, but preferably, the optical fiber is arranged, according to the embodiment of the invention, on both carriers 10, preferably on all carriers , which are structurally similar.
[0077] The width of the aforementioned carrier part 10, according to the invention shown in Figure 3, is preferably greater than the thickness. The aforementioned carrier part 10 may also comprise one or more grooves in the longitudinal and/or transverse direction of the rope on one or more of its wider sides, which aforementioned groove divides the carrier part 10 into parts in the longitudinal and/or direction. or in the transverse direction of the rope, optimizing the longitudinal stiffness of the wearer's part. The cross section of the aforementioned carrier part 10 may also be a conical section in its shape.
[0078] According to the embodiment of the mobile cable T according to the invention, which embodiment is shown in Figure 4 and is essentially round in shape, the aforementioned carrier part 10 comprises one or more carrier parts 10 essentially in the part central part of the movable cable, the carrier of which comprises the aforementioned reinforcing fibers in a polymer matrix material. The aforementioned carrier part 10 may also be a strand of braided fiber rope of straight reinforcement fibers or bundles of reinforcement fibers. The carrier portion 10 may also comprise a core material, which is of a different material than the fiber reinforced surface material, or which is hollow inside. According to the embodiment shown in Figure 4, essentially at the center of the moving cable is a carrier part 10, which is surrounded by six carrier parts similar to that round in cross-sectional shape. By changing the number of carrier parts, the diameter, the material of the gussets and the material of a possible matrix material, the hardness properties of the moving cable and the size of the bottom loop can be adjusted to those desired. According to the embodiment of Figure 4, an optical fiber O is dragged in a part of the carrier, but the parts of the carrier can also comprise numerous optical fibers. In this way, the measurement accuracy can, if necessary, be improved. A moving cable can also comprise filler fibers, for example jute, as well as insulations and a layer of fabric between the protective envelope and the conductors to reduce friction between them.
[0079] The condition of the carrier part 10 of the moving cable of an elevator is monitored by monitoring the condition of the sensor fibers, and if it is detected that a part of a sensor fiber has broken or its condition has fallen below a certain predefined level, a need to replace or repair the moving cable is diagnosed and the moving cable replacement work or the moving cable maintenance work is started. The condition of the carrier part 10 can also be monitored by measuring the time of flight of a light pulse on the sensor fibers of the different parts and by comparing the flight times of the light pulses to each other and when the difference between the times of flight of the light pulses increases above a predefined level, a need to replace or repair the moving cable is diagnosed and the moving cable replacement work or the moving cable maintenance work is started. The condition monitoring device can be arranged to initiate an alarm if the time of flight of the light pulse does not fall within the desired value range or sufficiently differs from the measured values of the time of flight of the light pulse of other sensors that are measured . The time of flight of the light pulse changes when a property that depends on the condition of a load-bearing part of the moving cable, such as stress or displacement, changes. For example, due to the breakage of the reinforcing fibers the time of flight of the light pulse changes, from which change it can be deduced that the carrier part 10 is in a bad condition.
[0080] Preferably, the means for monitoring the condition of the carrier part 10 comprises a condition monitoring device connected to the sensor fibers and the reference fibers of the carrier part 10, which device comprises means such as a computer comprising a laser transmitter, receiver, timing discriminator, a circuit that measures a time interval, a programmable logic circuit and a processor. The aforementioned means comprise one or more sensors, each of which sensors comprise, for example, reflectors and a processor, that when they detect a change, for example, in the time of flight of the light pulse in the sensor fiber, a alarm about excessive wear on the part of the carrier 10.
[0081] The property to be observed can also be, for example, a change in the amount of light that travels through the carrier part 10. In this case, light is supplied to an optical fiber with a laser transmitter or with a transmitter of LED from one end and the passage of light through the carrier part 10 is assessed visually or with the help of a photodiode at the other end of the fiber. The condition of the carrier part 10 is judged to have deteriorated when the amount of light traveling through the carrier part 10 clearly decreases.
[0082] In an embodiment of the invention, an optical fiber functions as an optical Fabry-Pérot sensor. A Fabry-Pérot FPI interferometer comprises two reflecting surfaces, or two parallel highly reflecting dichroic mirrors, at the end of the fiber. When it hits the mirror, some of the light passes through and some is reflected back. After the mirror, the light that passes through travels, for example, through the air, after which it is reflected back from the second mirror. Some of the light traveled a longer distance in a different material, which caused changes in the light's properties. The effort causes changes, for example, in the light phase. Light with changed properties interferes with the original light, after which the change is analyzed. After the lights have combined they end up in a receiver of an elevator condition monitoring device and a signal processing device. In the mode, the fiber stress, and then, the condition of the part of the carrier 10, is evaluated.
[0083] In an embodiment of the invention, an optical fiber comprising the Bragg grids is used, that is, the so-called Bragg Grid method in Fiber FBG is applied in monitoring the condition of the rope. Periodic grid structures are measured on a single-mode fiber for the FBG sensor, whose grid structures reflect a certain wavelength of light that corresponds to the grid back. When light is conducted into the fiber, the wavelength of light that corresponds to the grid is reflected back. When stress is exerted on the grid structure, the fiber's refractive index changes. Changing the refractive index affects the wavelength of light that is reflected back. By monitoring changes in wavelength, a change in the effort exerted on the grid can be verified, and then also the condition of the carrier part 10. There may be tens or hundreds of grids next to the same fiber.
[0084] In one embodiment of the invention, a sensor fiber distributed based on Brillouin spectrometry is used as an optical fiber. Ordinary single-mode fiber or multi-mode fiber can be used as a sensor. Fiber optics functions as a distributed sensor, which can function as a sensor that is hundreds of meters long, which measures through its length and corresponds, if necessary, to thousands of point-shape sensors. Backscattering of light occurs continuously as light travels through the fiber. This can be used when monitoring the resistance of certain backscatter wavelengths. Brillouin diffusion arises in the fabrication phase in inhomogeneous spots created in the fiber. By observing the wavelengths of the original light signal and the scattered fiber stress, and then, the condition of the carrier part 10 is determined.
[0085] The effect of temperature on stress measurements can be eliminated, inter alia, by using a reference fiber as an aid, which reference fiber is installed such that the stress caused by the structure to be measured is not exerted on it.
[0086] In an embodiment of the invention, the carrier part 10 of the mobile cable comprises a part that conducts electricity, preferably, for example, carbon fiber reinforcement in a polymer matrix material. The condition monitoring arrangement comprises a condition monitoring device connected to the second end of the carrier part, close to its attachment point, which is then electrically conductive. The arrangement further comprises a conductor attached to the first electrically conductive, preferably metallic, connection point of the carrier 10, which conductor is also connected to the condition monitoring device. The condition monitoring device connects the parts of the carrier 10 and the conductors and is arranged to produce voltage between them. The condition monitoring device further comprises means for observing an electrical property of the circuit formed by the parts of the carrier 10 and the conductors. These means can comprise, for example, a sensor and a processor, which when they detect a change in an electrical property, an alarm appears about excessive wear on the part of the carrier 10. The electrical property to be observed can be, for example, a change in resistance or capacitance of the aforementioned circuit. The electrical property of a part of the carrier 10 comprising the reinforcing fibers, more particularly the carbon fiber reinforcements, changes when the condition of the reinforcements worsens and when the stress on the carrier part increases.
[0087] Structurally, the aforementioned carrier part 10 of the movable cable is preferably a composite structure, preferably a non-metallic composite structure, comprising the reinforcing fibers in a polymer matrix material. The reinforcement fibers are essentially evenly distributed in the matrix material, which surrounds the individual reinforcement fibers and which is fixed to them. The matrix material fills the areas between the individual reinforcement fibers and essentially binds all the reinforcement fibers that are within the matrix material together as an unbroken solid binding agent. In this case, the abrasive movement between the reinforcing fibers and the movement between the reinforcing fibers and the matrix material are impeded. A chemical bond preferably exists between all the individual reinforcing fibers and the matrix material, an advantage of which is the cohesion of the structure. To reinforce the chemical bond, a sizing obtained as a result of the surface treatment of the reinforcing fibers may be between the reinforcing fibers and the matrix material, in which case the aforementioned bond with the fiber is formed by means of sizing in question.
[0088] The fact that the reinforcing fibers are in the polymer matrix material means that the individual reinforcing fibers and the possible optical fibers are bonded at the manufacturing stage to each other with the matrix material, eg with resin. With the method according to the invention, in pultrusion the resin-moistened reinforcements or the pre-impregnated reinforcements are pulled through a heated nozzle that acts as a mold, in which the piece receives its shape and the resin hardens. In this case, there is resin between the individual reinforcing fibers that are bonded together. According to the invention, therefore, a large amount of reinforcing fibers in the longitudinal direction of the rope which are connected together are distributed in the matrix material, which are also uniformly distributed in the carrier part 10 of the mobile cable. The reinforcing fibers are preferably evenly distributed in the matrix material such that the carrier part 10 of the moving cable is as homogeneous as possible when viewed in the direction of the cross-section of the carrier part 10. Thus, the density of the reinforcement. does not vary much in the carrier 10 part of the mobile cable.
[0089] The reinforcing fibers and possible optical fibers together with the matrix material form an unbroken carrier part 10, within which large format deformations do not occur when the rope is bent. The individual fibers of the carrier part 10 of the moving cable are mainly surrounded with matrix material, but contacts between the fibers can occur in places, for example, because of pores in the matrix material. If, however, it is desired to reduce the random occurrence of contact between the fibers, the individual fibers can be surface treated before bonding the individual fibers together. In the invention, the individual fibers of the carrier part 10 of the moving cable may comprise the matrix material material around them such that the matrix material is immediately against the fiber, but the fiber's thin surface treatment material, for example , an initiator disposed on the surface of the fiber at the fabrication stage to improve chemical adhesion to the matrix material, may be among them. The matrix material may comprise a basic polymer and, as a complement, additives to optimize the properties, or to harden, of the matrix material. The matrix material is preferably non-elastomer. The most preferred matrix material materials are epoxy resin, polyester resin, phenolic resin or vinyl ester. The modulus of elasticity E of the matrix material is preferably above 1.5 GPa, more preferably above 2 GPa, even more preferably in the range of 2 to 10 GPa, most preferably of all in the range of 2.5 to 4 GPa.
[0090] Preferably, the aforementioned reinforcement fibers are non-metallic fibers, which have a high specific hardness, i.e., the relationship of the modulus of elasticity with the density, and the specific strength, i.e., the relationship of strength with the density. Preferably, the specific strength of the reinforcing fibers of the carrier part 10 of the moving rope in tension is above 500 (MPa/g/cm3) and the specific hardness above 20 (GPa/g/cm3). Preferably, the aforementioned reinforcing fibers are carbon fibers, glass fibers, aramid fibers or polymer fibers, for example polyethylene fibers such as UHMWPE fibers, polybenzoxazole fibers or nylon fibers, which are all lighter in weight. than metal reinforcements. The reinforcing fibers of the carrier part 10 of the mobile cable may comprise one of these, e.g. carbon fibers only, or may be a combination of these fibers, e.g. carbon fibers and polybenzoxazole fibers, or may comprise at least one of those fibers. Most preferably, the aforementioned reinforcing fibers are carbon fibers or polybenzoxazole fibers, which have good specific hardness and specific tensile strength and at the same time withstand very high temperatures. This is important in elevators because the low heat tolerance of the carrier 10 portion of the moving cable can be a safety hazard.
[0091] It is obvious to the person skilled in the art that, in the development of technology, the basic concept of the invention can be implemented in many different ways. The invention and its embodiments are therefore not limited to the examples described above, but rather they can be varied within the scope of the claims.

权利要求:
Claims (15)
[0001]
1. Movable cable (T) of an elevator, more particularly of a passenger transport elevator and/or freight transport elevator, which movable cable comprises a protective envelope (9), conductors (7, 8) for transmitting electrical energy and data between the elevator car (1) and the elevator shaft (S), and one or more parts of the load-bearing carrier (10) of the length of the moving cable to secure the moving cable (T) at its first end to the elevator car (1) and at its second end to the elevator shaft (S), wherein the carrier part (10) consists of a composite structure and comprises non-metallic reinforcement fibers in a polymer matrix material, characterized by fact that the reinforcing fibers of the carrier part (10) are a unidirectional reinforcement in the longitudinal direction of the carrier part (10).
[0002]
2. Movable cable (T), according to claim 1, characterized in that the cross section of the carrier part (10) is a conical section or rectangular in shape, in which case, preferably, the width of the cross section it's bigger than the thickness.
[0003]
3. Mobile cable (T), according to claim 1 or 2, characterized in that the polymer matrix material of the carrier part (10) is non-elastomer and the modulus of elasticity of the matrix material is by the minus 1.5 GPa.
[0004]
4. Mobile cable (T), according to any one of claims 1 to 3, characterized in that the density of the reinforcing fibers of the carrier part (10) is less than 4000 kg/m3 and/or the strength the tensile strength of the reinforcing fibers is above 1500 N/mm2.
[0005]
5. Mobile cable (T), according to any one of claims 1 to 4, characterized in that the reinforcing fibers of the carrier part (10) are carbon fibers, glass fibers, aramid fibers or fibers of polymer, or numerous different types of fibers, which comprise at least one or more of the aforementioned fibers.
[0006]
6. Mobile cable (T), according to any one of claims 1 to 5, characterized in that the carrier part (10) comprises one or more optical fibers (O), more preferably a group of fibers, arranged in or near the surface of the composite structure of the carrier part (10).
[0007]
7. Mobile cable (T), according to any one of claims 1 to 6, characterized in that the carrier part (10) comprises one or more optical fibers (O), more preferably, a grouping of fibers, which fiber or fiber bundle goes into the composite structure from the first end of the mobile cable (T) and exits the second end of the mobile cable (T), or makes one or more loops inside the carrier part (10) and exits of the structure of the first end or the second end of the movable cable (T).
[0008]
8. Mobile cable (T), according to any one of claims 1 to 7, characterized in that the carrier part (10) comprises an optical fiber (O) and/or a group of fibers, whose optical fiber ( O) and/or fiber bundle comprises a Fabry-Pérot type sensor fiber for condition monitoring of the carrier part (10).
[0009]
9. Mobile cable (T), according to any one of claims 1 to 8, characterized in that the carrier part (10) comprises an optical fiber (O) and/or a grouping of fibers, whose optical fiber ( O) and/or fiber cluster comprises a sensor fiber, which comprises a Bragg grid structure for condition monitoring of the carrier part (10).
[0010]
10. Mobile cable (T), according to any one of claims 1 to 9, characterized in that the carrier part (10) comprises an optical fiber (O) and/or a grouping of fibers, whose optical fiber ( O) and/or fiber cluster comprises a sensor fiber, which functions as a Brillouin distributed fiber sensor for condition monitoring on the part of the carrier (10).
[0011]
11. Mobile cable (T), according to any one of claims 1 to 10, characterized in that the carrier part (10) comprises an optical fiber (O) and/or a group of fibers, whose optical fiber ( O) and/or fiber bundle comprises a sensor fiber, in which fiber the time of flight of a pulse of light is measured for condition monitoring on the part of the carrier (10).
[0012]
12. Elevator, preferably a passenger transport elevator and/or a freight transport elevator, comprising: - an elevator car (1), - a counterweight (2), - one or more suspension ropes (3), of which rope (3) comprises a load-bearing composite part, which composite part comprises the reinforcing fibers in a polymer matrix, and which rope (3) connects the elevator car (1) and the counterweight (2) to each other, and - means (M, 6, 3) for moving the elevator car (1) and/or the counterweight (2), which means comprise a hoisting machine (M), which comprises the means for moving the rope throw of suspension (3) whose means preferably comprise a rotating device and a traction means (6) to be rotated, characterized in that the elevator comprises a mobile cable (T) of the type defined in any one of claims 1 to 11, to transmit electrical energy and data between the elevator car (1) and the elevator shaft (S).
[0013]
13. Elevator according to claim 12, characterized in that the means for moving the elevator car (1) and/or the counterweight (2) comprise the lifting rope launch (4), which is connected to the elevator car (1) and/or counterweight (2), and a hoisting machine (M), which comprises the means for moving the rope throw (4), which means preferably comprise a rotating device and a traction means (6) to be rotated.
[0014]
14. Elevator according to claim 12 or 13, characterized in that the carrier part (10) of the mobile cable (T) comprises an optical fiber and/or a fiber bundle (O), which comprises numerous fibers optical, and in which the elevator comprises means to monitor the condition of the carrier part (10) of the mobile cable (T), and with that the means monitor the changes that have occurred in the optical property, such as in the flight time of a light pulse, in the spectrum, phase or wavelength of a light signal, from the optical fiber (O) and/or a grouping of fibers from the carrier (10).
[0015]
15. Elevator according to claim 12 or 13, characterized in that the carrier part (10) of the mobile cable (T) comprises means for monitoring the condition of the carrier part (10) of the mobile cable (T) , and wherein the means monitors changes that have occurred in an electrical property of the carrier part (10), such as the resistance or electrical capacitance of the carrier part (10).

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法律状态:
2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

2020-03-17| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

2021-05-11| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

2021-07-20| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 19/03/2013, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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